The ZCDNJ-1000B intelligent dynamic torque calibration car is a high-speed intelligent touch instrument designed specifically for use with dynamic torque sensors; The main function is to achieve accurate measurement of torque values in a rotating state. The main working objects include electric and pneumatic torque wrenches, torque testing machines, dynamometers, bolt tightening machines, and other power type torque tools and equipment. The dynamic torque detection system is a detection system based on a standard torque measuring instrument, which can quickly and accurately detect the torque of electric and pneumatic torque tools. It can also be disassembled separately to complete the detection of other equipment such as bolt tightening machines, torsion testing machines, and dynamometers. It can be used as a testing instrument for enterprise users and also as a standard equipment for metrology and testing departments.
Technical parameters：
1. Measurement range: 0-1000N. m (depending on the sensor, various sensors ranging from 1N. m to 1000N. m can be connected).
2. Sensor configuration: 5-50Nm, 20-200Nm, 100-1000Nm
3. Comprehensive accuracy: 0.3 level
4. Display digits: 5 digits
5. Unit display: N · m, N · cm, kgf · m, kgf · cm, lbf. ft, lbf. ln, oZf. in can be switched freely, and the conversion coefficient can be customized.
6. Real time display of experimental curves.
7. Sampling frequency: greater than 1500Hz (set as needed).
Vehicle structure:
1. Adopting a "trolley" structure, all components are integrated onto the trolley, making it easy to push the entire vehicle. The wheels adopt two movable and two fixed silent large load-bearing wheels, and the movable casters are universal wheels with brakes;
2. Constructed with an aluminum alloy structure of 40mm or more, the tabletop is made of 12mm steel plate, which has sufficient strength to prevent deformation caused by stress;
3. The countertop is equipped with a reaction force arm stopper;
4. Equipped with two drawers for storing adapters and related tools;
5. All components and materials have undergone rust prevention treatment, and the overall appearance is clean, generous, and flawless;
6. Equipped with 1/4, 3/8, 1/2 and other adapters;
7. The connection between the sensor and the brake adopts a modular design, which is easy to maintain and repair.
8. The right-hand hand crank device makes it easier and more precise for operators to apply torque to the torque wrench, which is more stable and accurate than using the operator's arm to apply torque force.
Electrical performance:
1. The electronic control system is a fully electric loading system that can automatically and efficiently perform cyclic testing, greatly improving work efficiency;
2. Using specialized simulated bolts to dynamically simulate the soft and hard connections of the tool, ensuring consistency with the actual tightening performance;
3. Comes with a built-in power supply, ensuring that it can work for more than one week on a full charge;
4. The power connector adopts an aviation connector for direct insertion into the power supply for charging;
5. Display screen: 7-inch high-definition touch screen (capacitive screen), operating system: Linux operating system.
6. Equipped with a wireless scanning gun, it can scan various barcode and QR code information;
7. Equipped with a label printer, it can automatically print qualified labels after calibration.
8. Equipped with a 1-to-4 sensor switching module and control of status lights.
9. The device comes with Ethernet and can upload test data in batches to the metrology management system through the local area network.
Power supply system：
1. The battery adopts a brand new lithium battery pack;
2. Battery capacity 12AH;
3. Can display the battery status;
4. Equipped with low battery warning function;
5. Equipped with overcharge protection function;
6. The battery life shall not be less than 1500 charge and discharge cycles.
Measurement Management Platform：
The metrology management platform is a comprehensive software platform that integrates data input, processing, analysis, and report generation. It aims to help enterprises achieve automation, informatization, and intelligence in metrology work. Its main functions include data input and storage, data processing and analysis, report generation and export, etc. It is widely used in metrology management work in various industries.
1. Homepage: including login information, notifications and announcements, to-do list, approval progress, recent experiments, today's experiments, experiment statistics, equipment expiration, etc.
2. Basic information: Management of relevant basic data for experimental operation, management of commissioning units, storage location information, and sample information.
3. Equipment ledger: Due to the variety of measuring instruments, complex sources, allocation from other projects, subcontracting, and procurement from different regions in the project, it is particularly important to establish a measuring instrument ledger and instrument file, which is also the fundamental work of measuring instrument management.
4. Calibration and verification: Certificate editing supports multiple data entry methods, such as automatic device upload, manual input, and file import, ensuring fast and accurate data entry. Certificate viewing allows for the review and approval of certificates. Certificate printing supports generating reports in various formats according to user needs, including tables, charts, etc. Users can also export reports to common file formats for convenient data sharing and transmission.
5. Statistical query and analysis: Equipped with various data processing and analysis tools, it can automatically process, statistically analyze, and trend predict the entered measurement data, helping users quickly obtain valuable information.
6. Quality assurance management: project initiation and qualification management, calibration standards, printing templates and other quality data management.
7. Logistics management: facilitates the management of company logistics related data by users, such as company documents, information materials, procurement management, supplier management, etc.
8. System management: Basic data management for system operation, role management, department management, user management, menu management, system settings, etc.
9. Customer service system: WeChat system, QR code progress inquiry system, online inquiry system, customer measuring instrument management system, certificate verification system, self-service download system, complaints and suggestions, etc.
