The ZCNJT-1000D Smart Fully Automatic Torque Wrench Calibrator is developed and manufactured by Wuxi Zice Tuoxin Metrology Technology in accordance with the "JJG707-2014 Torque Wrench Calibration Regulation" and the "JJG797-2013 Torque Wrench Calibrator Calibration Regulation". This device is an intelligent, multifunctional metrological instrument designed and manufactured for testing and inspecting various torque wrenches. It is primarily used for testing and calibrating various torque wrenches, tightening forces, and destructive tests on part torsion. Characterized by simple operation, high precision, and comprehensive functionality, it is widely used in various industries such as electrical, light industry, machinery manufacturing, and scientific research institutions.
Technical Specifications:
1. Measurement range: 1-10N.m., 10-100N.m., 100-1000N.m
2. Accuracy level: Level 0.3
3. Loading method: Fully automatic loading.
4. Unit display: Switch freely between N·m, N·cm, Kgf·cm, lbf·ft, and lbf·in, with customizable conversion factors.
5. It can display the test curve in real time.
6. Sampling frequency: greater than 1500Hz (set as needed).
7. Operating system: Linux operating system.
8. Wireless communication: WiFi, Bluetooth.
9. Wired communication: Ethernet, RS485, RS232.
10. Audio: Can be connected to speakers.
11. Display screen: 7-inch high-definition touch screen (capacitive screen).
12. Visual camera: 6 million pixels, equipped with a ring light source.
13. Power supply: AC220V/50HZ.
Performance characteristics:
1. Test types: Single-point testing, multi-point automatic testing, and fatigue testing for torque wrenches can be edited according to specific needs.
2. Detecting wrench types: Kata wrench (preset type, fixed value type), indicating type (digital display, pointer)
3. The instrument comes with built-in measurements for ambient temperature and humidity, as well as atmospheric pressure.
4. The device comes with built-in Ethernet and WiFi, allowing for the batch upload of test data, test procedures, raw data, standard instrument information, environmental temperature and humidity, atmospheric pressure, etc., to the metrology management system.
5. The device can be connected to a scanner and a label printer. By scanning a QR code or barcode, the device can extract the information of the equipment. After the label printer completes the verification, it can automatically print a qualified label. Alternatively, users can obtain the calibration certificate by scanning with WeChat or Alipay.
6. Metrology management platform: It can manage multiple torque wrench calibrators, including entrusting units, sample information, generation of certificates and original records, test personnel, expiration reminders, etc.
7. The visual edge computing system, developed based on the Linux system, is an integrated intelligent system that completes image acquisition, AI visual analysis, and intelligent decision-making at the on-site edge. It can recognize images of pointer instruments and digital display instruments (LCD/LED), respond to requests from multiple devices simultaneously, and achieve non-contact, real-time, and automatic recognition, significantly improving reading efficiency and accuracy.
8. Language broadcast: External speakers are available. The system can indicate the test status and equipment status.
9. Overall dimensions: 1100mm*470mm*410mm
Measurement management platform:
The metrology management platform is a comprehensive software platform that integrates data input, processing, analysis, and report generation. It aims to help enterprises achieve automation, informatization, and intelligence in metrology work. Its main functions include data input and storage, data processing and analysis, report generation and export, etc. It is widely used in metrology management work in various industries.
1. Homepage: including login information, notifications and announcements, to-do list, approval progress, recent experiments, today's experiments, experiment statistics, equipment expiration, etc.
2. Basic information: Management of relevant basic data for experimental operation, management of commissioning units, storage location information, and sample information.
3. Equipment ledger: Due to the variety of measuring instruments, complex sources, allocation from other projects, subcontracting, and procurement from different regions in the project, it is particularly important to establish a measuring instrument ledger and instrument file, which is also the fundamental work of measuring instrument management.
4. Calibration and verification: Certificate editing supports multiple data entry methods, such as automatic device upload, manual input, and file import, ensuring fast and accurate data entry. Certificate viewing allows for the review and approval of certificates. Certificate printing supports generating reports in various formats according to user needs, including tables, charts, etc. Users can also export reports to common file formats for convenient data sharing and transmission.
5. Statistical query and analysis: Equipped with various data processing and analysis tools, it can automatically process, statistically analyze, and trend predict the entered measurement data, helping users quickly obtain valuable information.
6. Quality assurance management: project initiation and qualification management, calibration standards, printing templates and other quality data management.
7. Logistics management: facilitates the management of company logistics related data by users, such as company documents, information materials, procurement management, supplier management, etc.
8. System management: Basic data management for system operation, role management, department management, user management, menu management, system settings, etc.
9. Customer service system: WeChat system, QR code progress inquiry system, online inquiry system, customer measuring instrument management system, certificate verification system, self-service download system, complaints and suggestions, etc.
